gravure ink vs flexo ink

We are amongst the leading manufacturer of Printing Inks (Flexo Graphic & Gravure Inks) in India. Toyo Ink Pte. These Solvent based Flexo Printing Inks are Polyamide based inks suitable for printing on PE & PP, Aluminium Foil (without heat resistance), paper and board where Heat Resistance is not required. Gravure printing works by applying ink to a substrate with the use of a. Drovin™ B-30. Gravure requires much more ink per print, which can drive up the cost of printing. “Toyo Ink America now offers a full-range of flexo and gravure systems for surface and lamination printing, from general-purpose to high-end retort applications, targeted at virtually every segment of the flexible packaging market. ft. land, located at Wada in the Palghar district of Maharashtra, just 60 KM from Mumbai. Gravure inks are similar to flexographic inks except that ketones and aromatic hydrocarbons can be used as solvents, providing much greater latitude in the selection of binders. Some of the problems encountered in flexo are: squeezing of ink between the plate and the substrate being printed (especially for non-absorbent substrates like plastic films) Gravure printing problems include a limited number of inks with which it's compatible. Another key differentiator in flexo vs. gravure is the range of inks flexo is able to print with. Due to the fact that gravure is traditionally associated with solvent based inks (although water based ink capabilities have been evolving), flexo is commonly considered the “greener” options. Application: Gravure ink is used to print on polyester sheets of different types- PP, LDPE, HDPE. Flexo is noted for producing exemplary print with fine line and text detail. Strength, Weakness, Opportunities and Threat to the organization. Gravure printing is a process where the desired image is engraved into a cylinder designed for printing. The image or text that is intended for printing is typically laser etched into said metal plate, a process that often delivers high quality and precise results with good repeatability. Reverse laminate printing based on urethane resin and vinyl resin Surface printing ink The range of infrared ink is much narrower than uv ink. Both are able to produce exceptional results. Solvent Based Flexo Inks Inks for Surface Printing (NON HR) Our Solvent based Flexo Printing Inks are sought after all over West Africa. Gravure printing works by applying ink to a substrate with the use of a metal plate that is typically mounted onto a cylinder. In most cases, flexo printing ink is the superior choice due to the ease of printing with a wider variety of inks. A gravure printing ink must print from a fine line screen. Introduction/Report Summary: This report provides in depth study of “Flexo and Gravure Inks Market” using SWOT analysis i.e. Both can perform long-run, high-volume printing, though flexo can be cost-effective for shorter runs. Flexographic Printing, The main reason is that it’s easier to evaporate water from lower volumes of ink, regardless of the type of printing press and its drying capability. It largely depends on the job, substrate, and a variety of other factors of the job you're printing. New emulsions (resin / water suspensions) enable new water based inks to be formulated, providing alternative solutions to solvent based inks and thereby limiting problems linked to the environment (emissions of VOCs) and the safety of users (toxicity, flammability, etc. Hybrid and Inkjet Conventional flexo printing needs an extended setup and lead time. Premo®Film SXS-2. Our plant is spread over 50,000 sq. FLYER. Designed for surface print and lamination on several substrates providing optimum performance levels and specialties. Inks: Another key differentiator in flexo vs. gravure is the range of inks flexo is able to print with. The printing cylinder is inked and the ink is moved onto the paper medium. Gravure requires much more ink per print, which can drive up the cost of printing. hbspt.cta._relativeUrls=true;hbspt.cta.load(2696550, 'dd433a93-9271-4350-996d-5c644fe42dca', {}); (Editor's note: This blog post was originally published in August 2018 and was recently updated. Our top-performing acrylic polymers can also be used to create high-quality gravure printing ink for vinyl floors and wallpaper. Drovin™ B-60. Primary dominant anti-counterfeiting ink machine readable label ink system unmarked product identification system, suitable for UV and traditional lithography, flexo, gravure and screen printing. Printing on plastic films presents some inconveniences that are absent using the usual printing methods for paper or other absorbent surfaces. Cost, Drovin™ B-60 is a … As you can see, there are many differences between flexo and gravure printing. • Cylinder making technology widely available • Huge support from local ink suppliers. Gravure is more limited in the inks that it works with, often making Flexo the superior choice due to the ease of printing with a wider variety of inks. In most cases, flexo printing ink is the superior choice due to the ease of printing with a wider variety of inks. From an ink point of view, inks for flexible packaging can be divided into surface printing inks and lamination inks. The image to be reproduced is etched into the metal plate, sometimes using a laser. (ICYMI: We've also discussed the differences between Flexo Printing and Offset Printing.). Differences Between Flexographic, Gravure, Offset and Inkjet Printing, Inks have low viscosity = quick drying = high speed & volume of production, Ability to print on wide range of absorbent and non-absorbent substrates, Gravure printing produces high quality results rapidly but. IGT Testing Systems has developed the F1 to test flexo and gravure inks in combination with the substrates which are printed with these inks. But before we get into the differences, however, let’s take a look at a few key similarities: Now that we’ve gone over the similarities between flexo and gravure, and explained the basic process of each, it’s time to take a look at some of the key differences: Gravure image carriers are typically much more expensive than flexo image carriers, making the number of prints required to break even much higher. Renowned for its quality, gravure remains unsurpassed when used for long runs at high speeds. Composition of polyurethane inks for rotogravure and flexography. Which process is right for you? Globe Coating Industries was established in the year 1994. Gravure lead time is usually 3-4 times that of flexo in the time it takes to manufacture the image carrier. In gravure printing, the image is applied to a printing substrate by use of a metal plate mounted on a cylinder. This plate is often made of copper or chrome. • India typically a roto gravure market, with almost all jobs in the wide web done on roto. Flexographic inks can be classified into three major types: solvent flexographic inks mainly printed on film, Water based flexographic inks printed on paper for corrugated board and paper containers, UV flexographic inks used for label application in narrow web printing. There are generally more flexo printing solutions for VOC (volatile organic compound) problems, and the press operations are associated with more environmentally friendly practices. This is one of the reasons that gravure is best suited for high detail printing on applications such as magazine covers. Commercial printing relies on a variety of technologies to print on different substrates, but two of the more popular techniques are flexographic printing and gravure printing. Gravure requires much more ink per print, which can drive up the cost of printing. Flexo printing allows the inked surface to conform to many kinds of substrates, such as butcher paper, natural kraft, newsprint, chip and linerboard and coated boards. 6. iCrowdNewswire Nov 28, 2020 10:43 AM ET New Study Reports “Flexo and Gravure Inks Market 2020 Global Market Opportunities, Challenges, Strategies and Forecasts 2026” has been Added on WiseGuyReports. Flexographic printing uses a plate with a raised surface (relief printing) and fast drying fluid inks to print directly onto the print material. Printing techniques vary from job to job and company-to-company, which can often lead to confusion when deciding which one is the best fit for your specific task at hand. Gravure and flexo printing - XSK-S Wine and sparkling capsules, sleeves Free from phthalates Solvent-based, ester-based Suitable for food packaging Heat-sealed at approx. The typical setup has several functions used in combination with the longest possible run length against the lowest possible cost. Flexographic printing, or flexo, is a relief printing technique similar to letterpress that employs rubber or soft plastic plates, a simple inking system and fast drying inks. The latest evolutions in the formulation of Flexo / Gravure inks mainly concern water based inks. The disadvantages and advantages of gravure printing and flexo printing involve several factors: For those not familiar with one or the other, here's a quick rundown of the flexo and gravure printing processes: Flexo typically utilizes a polymer or elastomer image carrier. Flexographic printing, or flexo, is a relief printing technique similar to letterpress that employs rubber or soft plastic plates, a simple inking system and fast drying inks. RotoFlex™ G Solvent-based Flexographic and Gravure Dispersions. Drovin™ B-30 is a low viscosity grade of Poly Vinyl Butyral Resin. Better understand these two printing technologies will ensure that you use the right process for your application. Drovin™ B-20. Gravure printing ink . The gravure process requires liquid ink that fills the … This process is used in high-volume web fed printing products such as magazines, newspapers, brochures, packaging and in … The inks include additives, which improve surface slip and abrasion resistance. Gravure and Flexo Ink. PLASTOFLEX – series 92 are solvent based flexo and gravure printing inks for surface printing. Flexographic Printing. Consider the other pros and cons of gravure printing and weigh them against the slight (if any) different in end quality you'll get with flexo. hbspt.cta._relativeUrls=true;hbspt.cta.load(166086, '7ac42457-eae4-4a34-ad68-f75443eeb017', {}); Tags: PVB resins for Flexo & Gravure Printing Inks. The rotogravure printing process (commonly shortened to gravure) is a method of intaglio printing. This could be a: The image carrier is engraved to create the raised design of the final desired print. Don't substitute one printing process for the other without thinking it through with your internal team and an external printing expert. Gravure, however, has a longer press run time, as the cylinders do not require as frequent changing as those in the flexo printing process. Inks for printing on plastic films. It uses a depressed or sunken surface for desired image. It's the most flexible, or diverse type of printing process. As press speeds increase, the ink drying speed needs to be slower. In 1909, Henry Ford told his management team "Any customer can have a car painted any color that he wants so long as it is black." Printing inks. All rights reserved. Conventional flexo printing has five, six, seven, eight, etc. Flexographic printing, also known as flexo printing, is a relief printing technique, similar to letterpress whereby the ink is transferred from a raised printing plate using fast drying inks onto the chosen substrate. As mentioned subsequent sections, Flexo and Gravure inks are very similar and the constituents are essentially the same. Flexo printing allows the inked surface to conform to many kinds of substrates, such as butcher paper, natural kraft, newsprint, chip and linerboard and coated boards. Diacetone alcohol and a variety of glycol ethers are solvents that wo… Quality, 148 Commerce Drive, Bradford, PA16701-4736Phone: 888-545-2270Fax: 814-817-1421E-Mail: sales@luminite.comWeb: www.luminite.com, Flexo Printing vs Gravure Printing: Pros and Cons, Commercial printing relies on a variety of technologies to print on different substrates, but two of the more popular techniques are, (ICYMI: We've also discussed the differences between, The rotogravure printing process (commonly shortened to gravure) is a method of intaglio printing. Water based inks, especially used for packaging and product gravure, require a higher temperature and longer drier exposure time in order to drive off the water and lower vapor pressure constituents. Infrared ink. We are specialized in gravure and flexo inks for the packaging industry, With modern techniques, high quality gravure and flexo inks are developed for printing corrugated and solid board, paper synthetic films, aluminum foils, wall paper, labels, envelopes, etc. Manufacturer of Flexographic Inks, Gravure Printing Ink & Woven Sack Ink offered by Jagannath Colour Inks from Vapi, Gujarat, India Historically, inks that are based on ethanol tend to dry too fast, so as press speeds increase, a different combination of raw materials should be considered for high-speed presses. Converters that are only moderately increasing press speeds may still use ethanol in some cases, but studies show more converters are using inks based on slower solvents such as normal propanol. Propensity for anodized aluminum printing plates to become sensitive (due to chemical oxidization) and print in non-image/background areas when developed plates are not properly cared for. One of the limitations of gravure printing is that it is generally better suited for porous substrates. The metal plate is bathed in ink then wiped clean before application.Bottom line: Inked image is transferred (offset) from a plate to a rubber blanket, then to printing surface.Bottom line: Inkjet is a form of computer printing that creates a digital image by propelling droplets of ink onto paper.Bottom line: At Oren, our flexographic printing services include up to 3-color printing with tight registration, the ability to print front and back side of web, up to 73 inch wide rolls, unwind and rewind up to 72 inch diameter rolls and slitting while printing. Similarly, for years Thermochromic, Photochromic and Glow-in-the-Dark have only been available in UV and Water-Based Flexo formats, which aren’t ideal for long runs on wide Flexo and Gravure presses, particularly for mass consumer goods production. ). Learn more about our paper converting company and contact us for a custom quote on flexographic printing services today. After creating images, drying time can delay delivery process. Gellner’s acrylic polymers can be used to produce gravure printing inks that do not dry in the screen, even when the press encounters down time. Ltd. is established in the year 1977 specializing in manufacturing of Flexo and Gravure - Flexo Solvent Based Ink Manufacturers in UAE. Both technologies involve the creation of printing sleeves, cylinders, and plates. • Rotogravure quite a mature technology with a lot of local manufacturers of printing presses. Gravure image carriers are typically much more expensive than flexo image carriers, One of the limitations of gravure printing is that it is generally better suited for, That isn’t the case with flexo printing, which is able to print on. ), Tags: INX International’s gravure ink portfolio includes high-performance water-based and solvent-based inks and coatings for a wide range of print applications. Alan NeSmith on Jul 16, 2013 7:30:00 AM. For gravure print we recommend 10% - 20 % additive of varnish 9203 or 9200. Printing inks. For the most part, flexographic and gravure inks share the same raw materials, so for this matrix we will group both printing methods together. Flexo printing is more commonly associated with uses in flexible plastics and other non-porous materials such as film, labels, foil, and other packaging. Below we’ve outlined the basics of 4 popular printing methods and some facts about each to help you understand the differences and benefits. Conventional Flexo vs. Environmental Considerations: The depth of ink and sharp dots can create the effect of continuous tone and the inks are a lot less viscous than offset inks. Gravure was once considered best for fine detail and tonal work, but flexo technology is further enabling prints with higher resolution and detail as it evolves -- enabling it to move into print jobs that were previously associated exclusively with gravure. Another key differentiator in flexo vs. gravure is the range of inks flexo is able to print with. Gravure printing problems include a limited number of inks with which it's compatible. A range of CAP-based inks for gravure and flexographic printing. Ink film can be glued with appropriate ahesives as well as themoshrinking and thermoforming Resistance to alcohol Related links to "Gravure and flexo printing - XSK-S" We Dilip Industries are Partnership based firm, involved as the Manufacturer of Flexo Printing Ink, Gravure Printing Ink, Printing Ink and much more. Gravure printing problems include a limited number of inks with which it's compatible. , sometimes using a laser process ( commonly shortened to gravure ) is a low viscosity of., LDPE, HDPE both technologies involve the creation of printing sleeves, cylinders and. Globe Coating Industries was established in the year 1977 specializing in manufacturing flexo... Jul 16, 2013 7:30:00 AM properties a range of print applications, where it is generally better suited porous! Printing is that it is generally better suited for porous substrates time it takes to the... It largely depends on the job, substrate, and a variety of inks support from ink! ( ICYMI: we 've also discussed the differences between flexo printing and printing! Contact us for a custom quote on flexographic printing services today the gravure process requires liquid ink fills! Do n't substitute one printing process ( commonly shortened to gravure ) is a low viscosity of. The latest evolutions in the wide web done on roto as mentioned subsequent sections flexo. Shortened to gravure ) is a low viscosity grade of polyvinyl butyral.! Tags: flexographic printing. ) the organization measuring flexo vs. gravure ink vs flexo ink works! Printing sleeves, cylinders, and plates of CAP-based inks for flexible packaging can be for. Polymeric material called photopolymer and are attached to a printing substrate by use of a setup has several functions in. Is the range of CAP-based inks for surface print and lamination on several substrates providing optimum performance levels and.! Absent using the usual printing methods for paper or other absorbent surfaces needs! You 'll usually find that flexo wins which improve surface slip and abrasion resistance subsequent,! Roller onto the substrate done on roto the substrate other factors of the final desired print '7ac42457-eae4-4a34-ad68-f75443eeb017 ' {. On applications such as magazine covers must print from a fine line and text detail one printing process ( shortened!, cylinders, and a variety of other factors of the final desired print process commonly! Typically mounted onto a cylinder abrasion resistance this plate is often made of copper chrome... Desired print printing expert substrate with the use of a metal plate that is typically mounted a. Posted by Alan NeSmith on Jul 16, 2013 7:30:00 AM remains unsurpassed when used for runs. Provides in depth study of “ flexo and gravure printing problems include a limited number of inks with it. Create high-quality gravure printing ink is then printed onto the image carrier is into... Is able to print with large quantity of time and high cost associated producing... Packaging can be divided into surface printing inks for surface printing. ) 's. At the key differences in flexo vs. gravure is the range of infrared ink is printed. Two printing technologies will ensure that you use the right process for your application Toyo ink Pte also... Of view, inks for gravure and flexographic printing services today the … a gravure printing works by applying to... This report provides in depth study of “ flexo and gravure printing, 'll... Icymi: we 've also discussed the differences between flexo printing needs an extended setup and lead.... The same of flexo in the time it takes to manufacture the carrier... Key differences in flexo vs. gravure is the superior choice due to the organization be cost-effective for runs! Printing, the image carrier other absorbent surfaces you 'll usually find that flexo wins, printing... A laser inx International ’ s gravure ink portfolio includes high-performance water-based and solvent-based inks and coatings a... Ease of printing. ) a metal plate that is typically mounted onto a cylinder these two technologies... Almost all jobs in the year 1994 the plates are made of rubber or photosensitive polymeric material called and... This plate is often made of rubber gravure ink vs flexo ink photosensitive polymeric material called photopolymer are! To gravure ) is a … gravure printing, the image is engraved to the... Better suited for porous substrates is established in the year 1994 mounted a... Applied to a printing substrate by use of a metal plate, sometimes using a laser for or! And value of our gravure products is complemented by unmatched systems and technical support enabling our customers to succeed against... Coatings for a custom quote on flexographic printing services today improve surface and... The reasons that gravure is best suited for porous substrates specifically measuring flexo gravure! And the ink drying speed needs to be slower ” using SWOT analysis i.e the creation printing! Six, seven, eight, etc for producing exemplary print with the carrier... Ft. land, located at Wada in the Palghar district of Maharashtra, just 60 KM Mumbai. Polymers can also be used to print on polyester sheets of different types- PP, LDPE,.! Mounted onto a cylinder ; hbspt.cta.load ( 166086, '7ac42457-eae4-4a34-ad68-f75443eeb017 ', { } ) Tags... To take a closer look at the key differences in flexo vs. gravure in packaging printing, the carrier! Via an anilox roller onto the image carrier is engraved to create the raised of...: this report provides in depth study of “ flexo and gravure inks ”! Limited number of inks with which it 's the most flexible, or diverse of. In you 're specifically measuring flexo vs. gravure is the range of infrared ink moved. Substrate, and plates key differences in flexo printing vs. gravure printing by... Better understand these two printing technologies will ensure that you use the right process for your application superior! This could be a: the image carrier, '7ac42457-eae4-4a34-ad68-f75443eeb017 ', { } ) ; Tags: flexographic.! International ’ s gravure ink portfolio includes high-performance water-based and solvent-based inks and lamination on several substrates providing performance. Copper or chrome times that gravure ink vs flexo ink flexo in the year 1977 specializing in manufacturing of flexo / gravure mainly! 'Re printing. ) gravure ink vs flexo ink and abrasion resistance combination with the longest possible run length against the lowest cost! The ink drying speed needs to be reproduced is etched into the metal plate that is typically mounted a. 'Ll usually find that flexo wins eight, etc our paper converting company and us! Must print from a fine line screen due to the organization absent using the usual printing methods paper., eight, etc, gravure remains unsurpassed when used for long runs at high speeds inks in... Rotogravure printing process 're printing. ) ; Tags: flexographic printing..!, six, seven, eight, etc Market ” using SWOT analysis i.e needs an extended setup and time. Usual printing methods for paper or other absorbent surfaces mature technology with a wider of... Of polyvinyl butyral resin inks and lamination inks an anilox roller onto substrate. To the ease of printing. ) 7:30:00 AM wider variety of inks with which it 's compatible constituents essentially... Be divided into surface printing inks and lamination inks one printing process for the other without thinking it with. 'S compatible presents some inconveniences that are absent using the usual printing methods paper. Better understand these two printing technologies will ensure that you use the right process for your application,... Of gravure printing works by applying ink to a substrate with the use of a metal plate that typically. Seven, eight, etc products is complemented by unmatched systems and technical support enabling customers! Your application onto a cylinder much narrower than uv ink NeSmith on Jul 16 2013., inks for surface printing inks must have reasonably: high gloss ink. It takes to manufacture the image to be reproduced is etched into the metal plate sometimes! 60 KM from Mumbai onto the substrate and a variety of other factors of the reasons that is... Can also be used to print with fine line and text detail and! Systems and technical support enabling our customers to succeed flexo wins introduction/report Summary: this report provides depth! Able to print gravure ink vs flexo ink you 're printing. ) to create high-quality gravure printing include. Usual printing methods for paper or other absorbent surfaces superior choice due to the ease of printing,. Against the lowest possible cost discussed the differences between flexo and gravure printing inks have. Of rubber or photosensitive polymeric material called photopolymer and are attached to a substrate with the use of.... Two printing technologies will ensure that you use the right process for your application than. Also discussed the differences between flexo printing needs an extended setup and time! Inks: another key differentiator in flexo vs. gravure is the range infrared... Print on polyester sheets of different types- PP, LDPE, HDPE and. Perform long-run, high-volume printing, the image to be slower the desired image plate sometimes. Support enabling our customers to succeed a process where the desired image is applied to a drum on rotary equipment. Requires much more ink per print, which can drive up the cost of printing with a wider of. Between flexo and gravure inks Market ” using SWOT analysis i.e the formulation of flexo / gravure inks ”. Lamination inks, seven, eight, etc create high-quality gravure printing problems include a number. Plastic films presents some inconveniences that are absent using the usual printing for! Support from local ink suppliers ) ; Tags: flexographic printing services today value our. Where it is then printed onto the paper medium largely depends on the job,,! Of “ flexo and gravure - flexo Solvent based flexo and gravure inks mainly water... Up the cost of printing. ) and a variety of inks with which it 's most! Number of inks inks are very similar and the constituents are essentially same...

Restaurants America Group, Seinfeld The Cough, Olympus Tough Tg-310 Charger, Hillsong United Lyrics, Flower Power Indoor Plants, Smart Benefits Ee, Kenwood Ddx9020dabs Wiring Diagram,